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Heat Treatment

 

Heat treatment involves hardening the product by means of heating it to a specified temperature and quenching it in a mineral based quenching oil or unique water based polymer . The item is then tempered by re-heating to a pre-determined temperature and held for a period of time to achieve the required mechanical properties. The heat treated item then posses properties that will guarantee its service life and enhance its safety.

Heat treatment of all our products is by accurately controlled processes to produce a finished material hardness according to the specifications.

 
Heat Treatment
TypeAnnealingHourQuenchingRe-annealing Hour
T5   170o - 200oC 10Hrs     
T6475o - 510oC8Hrs475o - 510oC175o - 205oC 10-12Hrs
T7470o - 510oC8Hrs470o - 510oC210o - 240oC 10-16Hrs

 

T5

Artificially age. This heat treatment is done at a low temperature and it serves to eliminate growth of thermal cycle. It is used to stabilize castings dimensionally (while improving mechanical properties in someway) to improve machinability and to relieve stress.
T6 Solution heat treat, quench and artificially age.            This heat treatment usually results in maximum tensile and yield strengths with adequate elongation. Aging stabilizes the properties.
T7 Solution heat treat, quench and artificially overage.     This heat treatment improves mechanical properties to a large degree, stabilizes the castings, and usually results in a slightly lower tensile and yield strength but an increased elongation value compared to the T6 heat treatments.

 

Heat treatment for T6 type for example, is to heat the alloy  to somewhere between 475o - 510oC continuously for 8 hours making the copper in the alloy to become dissolved in the aluminum and forming what is called a "Single Phase Alloy". Then the heated alloy is cooled rapidly by water quenching the reformation of the copper is retarded and the aluminum is supersaturated with copper, is locked into the "Single Phase Alloy" state.

 

In the Second Phase of the T6 heat treatment process, called the Aging Phase, the alloy is heated between 175o - 205oC  for 10 to 12 hours and then allowed to air cool. During this phase the copper combines with the aluminum in a process called "precipitation hardening" to form a copper aluminum crystal, CuAl2. 

 

The end result is an aluminum alloy, or also called hypereutectic piston, that is up to 30% stronger than before.

 

 

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Last modified :08 October 2003