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Heat treatment involves hardening the product by means of heating it to a specified temperature and quenching it in a mineral based quenching oil or unique water based polymer . The item is then tempered by re-heating to a pre-determined temperature and held for a period of time to achieve the required mechanical properties. The heat treated item then posses properties that will guarantee its service life and enhance its safety. |
Heat treatment of all our products is by accurately controlled processes to produce a finished material hardness according to the specifications. |
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| Heat Treatment | | Type | Annealing | Hour | Quenching | Re-annealing Hour | | T5 | | | | 170o - 200oC 10Hrs | | T6 | 475o
- 510oC | 8Hrs | 475o - 510oC | 175o - 205oC 10-12Hrs | | T7 | 470o
- 510oC | 8Hrs | 470o - 510oC | 210o - 240oC 10-16Hrs |
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T5 |
Artificially
age. This heat
treatment is done at a low temperature and it serves to
eliminate growth of thermal cycle. It is used to stabilize
castings dimensionally (while improving mechanical properties in
someway) to improve machinability and to relieve stress. |
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T6 |
Solution
heat treat, quench and artificially age.
This heat treatment usually results in maximum tensile and
yield strengths with adequate elongation. Aging stabilizes
the properties. |
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T7 |
Solution
heat treat, quench and artificially overage.
This
heat treatment improves mechanical properties to a large
degree, stabilizes the castings, and usually results in a
slightly lower tensile and yield strength but an increased
elongation value compared to the T6 heat treatments. |
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Heat treatment for T6
type for example, is to heat the alloy to
somewhere between 475o
- 510oC continuously for 8 hours making the copper in
the alloy to become dissolved in the aluminum and forming what is
called a "Single Phase Alloy". Then the heated alloy is
cooled rapidly by water quenching the reformation of the copper is
retarded and the aluminum is supersaturated with copper, is locked
into the "Single Phase Alloy" state. |
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the Second Phase of the T6 heat treatment process, called
the Aging Phase, the alloy is heated between 175o - 205oC
for 10 to 12 hours and then allowed to air cool. During this phase
the copper combines with the aluminum in a process called
"precipitation hardening" to form a copper aluminum
crystal, CuAl2. |
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The end result is an
aluminum alloy, or also called hypereutectic piston, that
is up to 30% stronger than before. |
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